Materials Science and Manufacturing Engineering Miscellaneous


Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A mild steel plate has to be rolled in one pass such that the final plate thickness is 2/3rd of the initial thickness, with the entrance speed of 10 m/min and roll diameter of 500 mm. If the plate widens by 2% during rolling, the exit velocity (in m/min) is______.









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    b1 h1 V1 = b2 h2 V2.

    hi
    =
    2
    b2
    = 1.02
    h13b1

    v2 =
    b1
    ×
    h1
    × h1
    b2h2

    v2 =
    1
    ×
    2
    × 10
    1.023

    V2 = 14.7m/ min

    Correct Option: C

    b1 h1 V1 = b2 h2 V2.

    hi
    =
    2
    b2
    = 1.02
    h13b1

    v2 =
    b1
    ×
    h1
    × h1
    b2h2

    v2 =
    1
    ×
    2
    × 10
    1.023

    V2 = 14.7m/ min


  1. In the deep drawing of cups, blanks show a tendency to wrinkle up around the periphery (flange). The most likely cause and remedy of the phenomenon are, respectively.









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    Due to circumferential compression buckling in circumference, by increasing blank holding force buckling decrease in lateral direction of load applied.

    Correct Option: A

    Due to circumferential compression buckling in circumference, by increasing blank holding force buckling decrease in lateral direction of load applied.



  1. A shell of 100 mm diameter and 100 mm height with the corner radius of 0.4 mm is to be produced by cup drawing. The required blank diameter is









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    D = √d2 + 4hd
    D = √1002 + 4 × 400 × 100
    D = 224 mm

    Correct Option: C

    D = √d2 + 4hd
    D = √1002 + 4 × 400 × 100
    D = 224 mm


  1. Identify the stress strain in flange portion of a partially drawn cylindrical cup when deep drawing without a blank holder









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    Tensile in Radial direction & compressive in circumferential direction.

    Correct Option: C

    Tensile in Radial direction & compressive in circumferential direction.



  1. In deep drawing of sheets, the values of limiting drawing ratio depends on









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    thickness of sheet

    Correct Option: D

    thickness of sheet