Materials Science and Manufacturing Engineering Miscellaneous


Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. If a particular Fe-C alloy contains less than 0.83% carbon, it is called









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    Correct Option: B


  1. In a electrochemical machining (ECM) operation, a square hole of dimensions 5 mm × mm is drilled in a block of copper. The current used is 5000 A. Atomic weight of copper is 63 and valence of dissolution is 1. Faradays constant is 96500 coulomb. The material removal rate (g/s) is









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    MRR =
    AI
    kg/s.
    ZF

    given:
    A = 63
    I = 5000 A
    F = 96500 couloms.
    Z = 1
    So,
    MRR =
    63 × 5000
    = 3.26 gm/s.
    96500 × 1

    Correct Option: B

    MRR =
    AI
    kg/s.
    ZF

    given:
    A = 63
    I = 5000 A
    F = 96500 couloms.
    Z = 1
    So,
    MRR =
    63 × 5000
    = 3.26 gm/s.
    96500 × 1



  1. In an AJM process, if Q = flow rate of abrasives and d = mean diameter of the abrasives, then MRR is proportional to









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    In abrasive jet machining.MRR ∝ QD3V3

    Correct Option: D

    In abrasive jet machining.MRR ∝ QD3V3


  1. Which one of the following process conditions leads to higher MRR in ECM?









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    In ECM, high current improve material removal rate, also material removal rate increase with atomic weight of material.

    Correct Option: A

    In ECM, high current improve material removal rate, also material removal rate increase with atomic weight of material.



Direction: In an EDM process using RC relaxation circuit, a 12 mm diameter, through hole is made in a steel plate of 50 mm thickness using a graphite tool and kerosene as dielectric. Assume discharge time to be negligible. Machining is carried out under the following conditions.
Resistance = 40 ohms
Capacitance = 20 μF
Supply voltage = 220 V
Discharge voltage = 110 V

  1. Average power input (in kW) is









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    Total Energy consumed
    E= 1/2 CV2 =0.121 J/cycle.
    Average Power,

    P =
    0.121
    0.55 × 10-3

    = 220 W = 0.22 kW.

    Correct Option: C

    Total Energy consumed
    E= 1/2 CV2 =0.121 J/cycle.
    Average Power,

    P =
    0.121
    0.55 × 10-3

    = 220 W = 0.22 kW.