Materials Science and Manufacturing Engineering Miscellaneous


Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. In progressive die (for sheet metal), spring loaded stripper plate is used to clamp the stock until









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    Punch is completely withdrawn from the stock

    Correct Option: D

    Punch is completely withdrawn from the stock


  1. Consider a linear elastic rectangular thin sheet of metal, subjected to uniform uni-axial tensile stress of 100 MPa along the length direction. Assume plane stress condition in the plane normal to the thickness. The Young’s modulus E = 200 MPa and Poisson’s ratio μ = 0.3 are given. The principal strains in the plane of the sheet are









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    Given E = 200 MPa
    σx = 100 MPa
    σy = 0
    Principal strain in x-direction

    εx =
    σx
    - μ
    σy
    EE

    =
    100
    - 0 = 0.5
    200

    εx = 0.5
    Principal strain in y-direction,
    εy =
    σy
    - μ
    σx
    EE

    ⇒ 0 - 0.3.
    100
    = - 0.15
    200

    x, εy) = (0.5,-0.15)

    Correct Option: A

    Given E = 200 MPa
    σx = 100 MPa
    σy = 0
    Principal strain in x-direction

    εx =
    σx
    - μ
    σy
    EE

    =
    100
    - 0 = 0.5
    200

    εx = 0.5
    Principal strain in y-direction,
    εy =
    σy
    - μ
    σx
    EE

    ⇒ 0 - 0.3.
    100
    = - 0.15
    200

    x, εy) = (0.5,-0.15)



  1. The value of true strain produced in compressing a cylinder to half its original length is









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    Engg. strain

    (ε) =
    Change in Length
    Original Length


    True strain = ln(1 + ε) = ln(1 – 0.5) = – 0.69

    Correct Option: B

    Engg. strain

    (ε) =
    Change in Length
    Original Length


    True strain = ln(1 + ε) = ln(1 – 0.5) = – 0.69


  1. A 300 mm thick slab is being cold rolled using roll of 600 mm diameter. If the coefficient of friction is 0.08, the maximum possible reduction (in mm) is_______.









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    Maximum possible reduction
    = ∆ H/pass = µ2R
    = 0.082 × 300 = 1.92 mm

    Correct Option: A

    Maximum possible reduction
    = ∆ H/pass = µ2R
    = 0.082 × 300 = 1.92 mm



  1. In a rolling process, the maximum possible draft, defined as the difference between the initial and the final thickness of the metal sheet, mainly depends on which pair of the following parameters?
    P: Strain
    Q: Strength of the work material
    R: Roll diameter
    S: Roll velocity
    T: Coefficient of friction between roll and work









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    ∆ h = µ2R

    Correct Option: B

    ∆ h = µ2R