Materials Science and Manufacturing Engineering Miscellaneous
- In progressive die (for sheet metal), spring loaded stripper plate is used to clamp the stock until
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Punch is completely withdrawn from the stock
Correct Option: D
Punch is completely withdrawn from the stock
- Consider a linear elastic rectangular thin sheet of metal, subjected to uniform uni-axial tensile stress of 100 MPa along the length direction. Assume plane stress condition in the plane normal to the thickness. The Young’s modulus E = 200 MPa and Poisson’s ratio μ = 0.3 are given. The principal strains in the plane of the sheet are
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Given E = 200 MPa
σx = 100 MPa
σy = 0
Principal strain in x-directionεx = σx - μ σy E E = 100 - 0 = 0.5 200
εx = 0.5
Principal strain in y-direction,εy = σy - μ σx E E ⇒ 0 - 0.3. 100 = - 0.15 200
(εx, εy) = (0.5,-0.15)Correct Option: A
Given E = 200 MPa
σx = 100 MPa
σy = 0
Principal strain in x-directionεx = σx - μ σy E E = 100 - 0 = 0.5 200
εx = 0.5
Principal strain in y-direction,εy = σy - μ σx E E ⇒ 0 - 0.3. 100 = - 0.15 200
(εx, εy) = (0.5,-0.15)
- The value of true strain produced in compressing a cylinder to half its original length is
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Engg. strain
(ε) = Change in Length Original Length
True strain = ln(1 + ε) = ln(1 – 0.5) = – 0.69Correct Option: B
Engg. strain
(ε) = Change in Length Original Length
True strain = ln(1 + ε) = ln(1 – 0.5) = – 0.69
- A 300 mm thick slab is being cold rolled using roll of 600 mm diameter. If the coefficient of friction is 0.08, the maximum possible reduction (in mm) is_______.
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Maximum possible reduction
= ∆ H/pass = µ2R
= 0.082 × 300 = 1.92 mmCorrect Option: A
Maximum possible reduction
= ∆ H/pass = µ2R
= 0.082 × 300 = 1.92 mm
- In a rolling process, the maximum possible draft, defined as the difference between the initial and the final thickness of the metal sheet, mainly depends on which pair of the following parameters?
P: Strain
Q: Strength of the work material
R: Roll diameter
S: Roll velocity
T: Coefficient of friction between roll and work
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∆ h = µ2R
Correct Option: B
∆ h = µ2R