Materials Science and Manufacturing Engineering Miscellaneous
Direction: In an EDM process using RC relaxation circuit, a 12 mm diameter, through hole is made in a steel plate of 50 mm thickness using a graphite tool and kerosene as dielectric. Assume discharge time to be negligible. Machining is carried out under the following conditions.
Resistance = 40 ohms
Capacitance = 20 μF
Supply voltage = 220 V
Discharge voltage = 110 V
- The time for one cycle, in milliseconds, is
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Cycle time:
Tc = R.C.In Vs Vs – Vd = 40 × 20 × 10-6 × In 220 220 – 110
Tc = .55 miliseconds.Correct Option: A
Cycle time:
Tc = R.C.In Vs Vs – Vd = 40 × 20 × 10-6 × In 220 220 – 110
Tc = .55 miliseconds.
- Match the following
Group-I
P. Permaloy
Q. Dielectric
R. Accumulator
S. Anodic erosion
Group-II
1. EDM
2. USM
3. De-ionized water
4. Water jet machining
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P–2, Q–3, R–4, S–1
Correct Option: B
P–2, Q–3, R–4, S–1
- Match List-I (Machining processes) with List-II (Operating Media) and select the correct answer using the codes given below the lists:
List-I
A. Abrasive jet machining
B. Electron beam machining
C. Electrochemical machining
D. Electro-discharge machining
List-II
1. Dielectric
2. Electrolyte
3. Abrasive slurry
4. Vacuum
5. Air
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A–5, B– 4, C–2, D–1
Correct Option: A
A–5, B– 4, C–2, D–1
- Mechanism of material removal process
P Abrasive grain throwing and hammering
Q. Erosion due to vaporization
R. Chipping and erosion
S. Melting and partial vaporization
T. Electrolysis
1. ECM
2. USM
3. PAM
4. EDM
5. AJM
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P–2, Q–4, R–5, S–3, T–1
Correct Option: C
P–2, Q–4, R–5, S–3, T–1
- Assertion (A): In electron beam welding process, vacuum is an essential process parameter.
Reason (R): Vacuum provides a highly efficient shield on weld zone.
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NA
Correct Option: B
NA