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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. For an orthogonal cutting operation, tool material is HSS, rake angle is 22°, chip thickness is 0.8 mm, speed is 48 m/min and feed is 0.4 mm/rev. The shear plane angle (in degrees) is
    1. 19.24
    2. 29.70
    3. 56.00
    4. 68.75
Correct Option: B

α = 22°
Chip thickness (t2) = 0.8 mm
feed = 0.4 mm/rev
speed = 48 m/mm
For orthogonal cutting feed= thickness of uncut chip (t1)

r =
t2
=
0.8
= 2
t10.4

tabθ =
cosα
=
cos22
= 0.57
r - sinα 2 - sin22

θ = tan-1 (0.57)
θ = 29.7
Taper angle = tan-1 (0.27) = 15.10



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