Materials Science and Manufacturing Engineering Miscellaneous


Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. The binary phase diagram of metals P and Q is shown in the figure. An alloy X containing 60% P and 40% Q (by weight) is cooled from liquid to solid state. The fractions of solid and liquid (in weight percent) at 1250°C, respectively, will be









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    Mass fraction of liquid, wL =
    Cl - Cα
    Cα - Cl

    wL =
    68 - 40
    = 0.778
    68 - 32

    wL = 77.8%
    ws = 1 - wL = 1 - 77.8
    ws = 22.2%

    Correct Option: C


    Mass fraction of liquid, wL =
    Cl - Cα
    Cα - Cl

    wL =
    68 - 40
    = 0.778
    68 - 32

    wL = 77.8%
    ws = 1 - wL = 1 - 77.8
    ws = 22.2%


  1. For cutting double start screw threads of pitch 1.0 mm on a lathe, the thread cutting tool should have a feed rate of









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    Pitch = 1mm
    Start = Double Start
    Feed rate = 2 × 1 = 2 mm/res.

    Correct Option: C

    Pitch = 1mm
    Start = Double Start
    Feed rate = 2 × 1 = 2 mm/res.



  1. A circular hole of 25 mm diameter and depth of 20 mm is machined by EDM process. The material removal rate (in mm³/min) is expressed as 4 × 104 IT–1.23 where I = 300 A and the melting point of the material, T = 1600° C. The time (in minutes) for machining this hole is (correct to two decimal places).









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    MRR = 4 × 104 IT– 1.23 mm³/min
    Volume required to remove.

    =
    π
    D² × L =
    π
    25² × 20 = 9817.477 ,,³
    44

    MRR = 4 × 104 × I × T– 1.23
    = 4 × 104 × 300 × (1600)– 1.23
    = 1374.40 mm³/min
    Time required =
    9817.77
    = 7.1431 min
    1374.4

    Correct Option: B

    MRR = 4 × 104 IT– 1.23 mm³/min
    Volume required to remove.

    =
    π
    D² × L =
    π
    25² × 20 = 9817.477 ,,³
    44

    MRR = 4 × 104 × I × T– 1.23
    = 4 × 104 × 300 × (1600)– 1.23
    = 1374.40 mm³/min
    Time required =
    9817.77
    = 7.1431 min
    1374.4


  1. Metal removal in electric discharge machining takes place through









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    NA

    Correct Option: B

    NA



  1. The non-traditional machining process that essentially requires vacuum is









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    EBM requires vaccum chamber and therefore collision of accelerated electron is avoided with the air molecules to obtain fine machining.

    Correct Option: A

    EBM requires vaccum chamber and therefore collision of accelerated electron is avoided with the air molecules to obtain fine machining.