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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: In a machining experiment, tool life was found to vary with the cutting speed in the following manner:

Cutting speed (m/min)Tool life (minutes)
      60      81
      90      36

  1. What is the percentage increase in tool life when the cutting speed is halved?
    1. 50%
    2. 200%
    3. 300%
    4. 400%
Correct Option: C

VTn = C

∴  Tn =
C
V

or   T =
C
1/n =
C
2
VV

or   T ∝
1
V2

∴ 
T0
=
V2
TV02

∴ 
T0
=
(V0/2)2
TV02

or  
T0
– 1 = 4 – 1
T

Hence percent increase = 300%
Alternately:
When cutting speed is halved
60 × (8.1)0.5 =
60
= (T2)0.5
2

or  
T2
= (2)2
81

or   T2 =4 × 81
% change in tool life =
T2 − T1
T1

=
(4 × 81) − 81
× 100
81

= 3 ×
81
× 100 = 300%
81



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