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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: A φ 40 mm job is subjected to orthogonal turning by a + 10° rake angle tool at 500 rev/min. By direct measurement during the cutting operation, the shear angle was found equal to 25°.

  1. If the friction angle at the tool chip interface is 58° 10' and the cutting force components measured by a dynamometer are 600 N and 200 N, the power loss due to friction (in kNm/ min) is approximately
    1. 20
    2. 18
    3. 16
    4. 350
Correct Option: D

r =
t1
=
Vc
=
27.5
= 0.437
T2V62.8

F
=
R sinβ
, β = 58°10'
FcR cos(β - α)

F = 764 N
loss of energy due to friction = F × Vc
= 764 × 27.5 = 350.3 Watts



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