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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: In an orthogonal cutting test, the following observations were made
Cutting force = 1200 N
Thrust force = 500 N
Tool rake angle = zero
Cutting speed = 1 m/s
Depth of cut = 0.8 mm
Chip thickness = 1.5 mm

  1. Friction angle during machining will be
    1. 22.6
    2. 32.6
    3. 57.1
    4. 67.4
Correct Option: A

Fc = 1200 N FT = 500 N ∝ = 0 VC = 1 m/s d = t1 = 0.8 mm t2 = 1.5 mm

tanβ =  
FT
+ tan ∝
Fc
1 -
FT
tan ∝
Fc

tanβ =  
500
+ tan 0
1200
1 -
500
tan 0
1200

β = 22.62°
{chip Reductioncocfficient}
t1
=
Vc
t2V

Vc = 0.533 × 1
Vc = 0.533m/s



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