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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A 4 mm thick sheet is rolled with 300 mm diameter rolls to reduce thickness without any change in its width. The friction coefficient at the work-roll interface is 0.1. The minimum possible thickness of the sheet that can be produced in a- single pass is
    1. 1.0 mm
    2. 1.5 mm
    3. 2.5 mm
    4. 3.7 mm
Correct Option: C

Given, Initial thickness of sheet, ti = 4 mm = 4 × 10–3 m
Diameter of roll, D = 300 mm = 0.3 m
Frictional coefficient at work-roll interface, μ = 0.1
Let tf = Final thickness of sheet after rolling
For single pass without slipping minimum possible thickness,
ti - tf = μ²R
μ = √(ti - tf) / R
0.1 = √(4 × 10–3 - tf) / 0.15
or tf = 2.5 mm



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