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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: In shear cutting operation, a sheet of 5 mm thickness is cut along a length of 200 mm. The cutting blade is 400 mm long (see figure) and zero-shear (S = 0) is provided on the edge. The ultimate shear strength of the sheet is 100 MPa and penetration to thickness ratio is 0.2. Neglect friction.

  1. A shear of 20 mm {S = 20 mm) is now provided on the blade. Assuming force vs displacement curve to be trapezoidal, the maximum force (in kN) exerted is
    1. 5
    2. 10
    3. 20
    4. 40
Correct Option: D

Length = 200 mm , Blade length = 400 mm , Zero shear (s = 0)
Ultimate shear strength of sheet = 100 MPa

Penetration
= 0.2 = k
Thickness

∴ Shear area = (200 + 200)  5 = 2000 mm2
Now Work done = τ × shear area × k.t.
Work done = 100 × 2000 × 5 × 0.2 = 200 Joules
∴ Maximum force =
Work done
(kt + shear)

Maximum force =
200
= 9.5 ≈ 10 kN
(5 × 0.2 + 20)



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