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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. In a DC arc welding operation, the voltage-arc length characteristic was obtained as Varc = 20 + 5l where the arc length l was varied between 5 mm and 7 mm. Here Varc denotes the arc voltage in Volts. The arc current was varied from 400 A to 500 A. Assuming linear power source characteristic, the open circuit voltage and the short circuit current for the welding operation are
    1. 45 V, 450 A
    2. 75 V, 750 A
    3. 95 V, 950 A
    4. 150 V, 1500 A
Correct Option: C

Var = 20 + 5l
For l = 5 mm, Varc = 45 V
For l = 7 mm, Varc = 55V

V = V0
V0
I
IS

where Vo is open circuit voltage and IS is short circuit current.
∴  45 = V0
V0
× 500
IS

and   55 = V0
V0
× 400
IS

By solving, we get
V0 = 95 Volts
IS = 950 A



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