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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Through holes of 10 mm diameter are to be drilled in a steel plate of 20 mm thickness. Drill spindle speed is 300 rpm, feed 0.2 mm/rev and drill point angle is 120°. Assuming drill over travel of 2 mm, the time for producing a hole will be
    1. 4 seconds
    2. 25 seconds
    3. 100 seconds
    4. 110 seconds
Correct Option: B

Given: Diameter of hole,
d =10 mm
Thickness of steel plate,
t = 20 mm

α =
120
= 60º
2

Break through distance,
A =
d
=
10
= 2.8867 mm
2tanα2tan60º

Total length of tool travel,
l = t + A + 2
= 20 + 2.8867 + 2 = 24.88
Time for drilling
=
l
=
24.88
= 0.4147 min
fN0.2 × 300

= 24.88 sec ≈ 25 sec.



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