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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

Direction: In an orthogonal machining operation:
Uncut thickness = 0.5 mm
Cutting speed = 20 m/min
Rake angle = 15°
Width of cut = 5 mm
Chip thickness = 0.7 mm
Thrust force = 200 N
Cutting force = 1200 N
Assume Merchants theory.

  1. The coefficient of friction at the tool-chip interface is
    1. 0.23
    2. 0.46
    3. 0.85
    4. 0.95
Correct Option: B

From Merchant’s theory,

2φ + λ − α =
π
,
2

where, λ =friction angle
λ = 24.6º
∴  μ = tan λ = 0.457



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