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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. In orthogonal turning of low carbon steel pipe with principal cutting edge angle of 90°, the main cutting force is 1000 N and the feed force is 800 N. The shear angle is 25° and orthogonal rake angle is zero. Employing Merchants theory, the ratio of friction force to normal force acting on the cutting tool is
    1. 1.56
    2. 1.25
    3. 0.80
    4. 0.64
Correct Option: C

Here,   φ = shear angle = 25º
λ = Friction angle,
α =rake angle = 0º
From Merchant’s theory, 2φ + λ − α = 90º
∴  λ = 90º – 50º = 40º

∴  μ =
F
=
Friction force
= tan λ = .83
NNormal force



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