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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. An orthogonal cutting operations is being carried out in which uncut thickness is 0.010 mm, cutting speed is 130 m/min, rake angle is 15° and width of cut is 6 mm. It is observed that the chip thickness is 0.015 mm, the cutting force is 60 N and the thrust force is 25 N. The ratio of friction energy to total energy is ______. (correct to two decimal places)
    1. 0.4408
    2. 1.44
    3. 0.9938
    4. None of these
Correct Option: A

t = 0.010 mm
v = 130 m/min
α = 15°
b = 6 mm
tc = 0.015 mm
Fc = 60 N
Ft = 25 N
F = Fc sin α + Ft cos α
= 60 sin 15 + 25 cos 15
= 39.6773 N
Ratio of frictional energy to total energy

=
F
.
Vc
=
F
t
FcVFctc

=
39.6773
×
0.010
= 0.4408
600.015



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