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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. Estimate the MRR (in cc/sec) of an alloy containing 18% cobalt, 62% nickel and 20% chromium during ECM with current of 500 ampere. The density of the alloy is 8.28 g/cc. The following data is available.
    MetalGram atomic weightValency
    Cobalt58.932
    Nickel58.712
    Chromium51.996

    Assume Faraday's constant is 96500 coulombs/ mole.
    1. 1.24 × 10–3 CC/sec.
    2. 1.24 × 10–2 CC/sec.
    3. 24 × 10–2 CC/sec.
    4. 1.24 × 10–4 CC/sec.
Correct Option: B

Given data:
Current (I) = 500 cump.
Density (f) = 8.28 g/cc.

MRR =
AI
ρZF

where, A = atomic weight Z = Valency
F = Faraday’ s constant= 96500
Z
=
Z1x1
+
Z2x2
+
Z3x3
AequivalentA1A2A3

=
2 × 0.18
+
2 × 0.62
=
6 × 6 0.2
= 5.03 × 10–2
58.9358.7151.99

MRR =
500
8.28 × 5.03 × 10–2 × 96500

= 1.24 × 10–2 CC/sec.



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