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Materials Science and Manufacturing Engineering Miscellaneous

Materials Science and Manufacturing Engineering

  1. A cast iron block of 200 mm length is being shaped in a shaping machine with a depth of cut of 4 mm, feed of 0.25 mm/stroke and the tool principal cutting edge angle of 30°. Number of cutting strokes per minute is 60. Using specific energy for cutting as 1.49 J/mm3, the average power consumption (in watt) is __________ .
    1. 290
    2. 198
    3. 298
    4. 398
Correct Option: C

Specific cutting energy

=
Fc
= 1.49 J/mm3
b × t1

=
Fc
4 × 0.25

Fc = 1.49 J/mm. stroke
Fc = 1.49 J/mm ×
60
min

Fc = 89.4 J/mm.min
Power = Fc .1 = 89.4 × 200 mm J/mm.min
= 17880 J/min
Power = 298 J/S or (W).



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